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-253°C | The Bosch Hydrogen Expert Talk

Hydrogen Production at Sea: Will We Produce Hydrogen Offshore?

The North Sea seems like an ideal place for producing clean wind energy. However, the generated electricity can often not be transported inland in sufficient quantities due to limited grid capacities. Storing the energy directly at the turbine in the form of hydrogen is a potential approach to address the limitations imposed by grid capacities. In this episode of the Bosch Hydrogen Expert Talk with Arno Klaassen, we delve into the possibilities of generating hydrogen offshore – examining both its technological feasibility and economic viability.

-253°C | The Bosch Hydrogen Expert Talk – Episode 4: H₂igh Seas

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In this episode, Arno Klaassen, Technology Manager Stack Predevelopment at Bosch, delves into the possibilities of generating hydrogen offshore.

The fourth episode in short

By 2050, hydrogen could become a mainstay of offshore energy production, especially in Europe, where renewable energy targets are driving large investments in green hydrogen. As technology improves and costs decrease, it’s likely we’ll see offshore hydrogen production expand significantly. Many obstacles exist today, like harsh conditions at sea and the high costs and complexity of offshore maintenance. But continued technical innovation, good collaboration and clear commercial agreements could make offshore hydrogen production feasible on a large scale.

What is the difference between onshore and offshore hydrogen production?

Onshore hydrogen production containing of underseas cable and onshore electrolysers

Onshore Hydrogen Production

Onshore hydrogen production involves generating electricity from offshore wind turbines, which is then transmitted via underseas cables to electrolysers located on land, where it is converted into hydrogen for storage and distribution.

Offshore hydrogen production containing of underseas H2 pipeline and electrolysers located at turbines

Offshore Hydrogen Production

Offshore hydrogen production aims to generate energy from offshore wind turbines directly at sea, converting seawater into hydrogen via electrolysis. The electrolysers are located offshore. Hydrogen then gets transported to shore using pipelines.

10 GW of offshore electrolysis

Research on offshore electrolysis is essential, as the EU has set ambitious targets, with plans to reach 10 GW of offshore hydrogen capacity by 2035, led by countries like Germany and the Netherlands.¹

Where Is the Hydrogen Produced Offshore?

Placing electrolysers offshore poses unique layout challenges, especially for large-scale projects around 500 MW, requiring 400-500 individual electrolysis stacks. This setup creates substantial weight and space limitations, and different layout approaches are being explored:

Centralized Layout

Electrolysers are placed on a single large platform, simplifying maintenance but demanding a highly stable and costly structure.

Decentralized Layout

Electrolysers are distributed across smaller platforms near the wind turbines, resembling a "series production" model. This approach simplifies the construction and installation process but introduces added operational complexity.

What Are the Challenges of Offshore Hydrogen Production?

Electrolysis stacks are exposed to harsh conditions at sea. And offshore maintenance is costly and complex, as it requires specialized vessels in the neighborhood. Therefore, the electrolysis system needs to be designed particularly durable and reliable.

  • Sparkling salt water in blue tones
    Saltwater and humidity accelerate corrosion.
  • Big wave breaking
    Stacks face vibrations from waves and wind, which impact connections.
  • Water on the surface moves
    Desalination processes are needed for clean water input.
  • Ice sheets floating on the sea
    Heating is needed to prevent the stack from freezing.

What Are the Limitations of Onshore Hydrogen Production?

Transporting electricity to onshore and then converting it into hydrogen is and will remain the conventional approach, but it presents some key limitations. As a result, offshore electrolysers could play an important role in the future of hydrogen production.

¹ R. Berger; Water purification for PEM electrolysis in decentral locations; Bosch internal study, 2022.